Skip to main content

Reliability Introduction & Modes of Failure

RELIABILITY

Reliability of a system (product) conveys the concept of dependability, successful operation or performance and the absence of failures. Reliability is the probability that a machine (product) can perform its intended function, without failure, for a specified interval of time when operating under standard conditions. It should be observed that the above stated definition stresses four significant factors; probability, intended function, time and operating conditions. These four elements play an important role in characterizing the reliability of an item. Increased reliability implies less failure of the machinery and consequently less downtime and loss of production. Product reliability is affected by usage mode, environment and maintenance actions. Quantitatively reliability may be considered as a measure of the success of an engineering system in meeting its stated objectives. The concept of reliability has been interpreted many different ways in numerous works out of which a few listed below:-
Reliability definitions:
The word reliable is commonly use in the same sense as dependable. Reliability is the probability of a device performing its purpose adequately for the period intended under the given operating conditions. 

This definition brings into focus four important factors, namely,
(a) The reliability of a device is expressed as a probability,
(b) The device is required to give adequate performance,
(c) The duration of adequate performance is specified, and

(d) The environmental and operating conditions are prescribed


MODES OF FAILURE

The different modes of failure are:
a) Catastrophic failures
This type of failure causes a normally operating system to suddenly become inoperative system. This type of failure occurs at random these failures are significant because they can result in injury, loss of life, or major damage.

b) Creeping failures
This type of failure occurs gradually because of change of some parameter with time. These failures can be detected and weeded out by proper inspection and maintenance. Preventive maintenance techniques are suitable for avoiding this kind of failure.

c) Independent failures
The failure which does not occur as a result of the effects generated by other failures is called independent failure

d) Secondary failures

A secondary failure occurs as a result of some primary failure. For example the spokes in a motor cycle traveling at a high speed, are broken as a result of Tyre burst.

Comments

Popular posts from this blog

APRON MECHANISM IN LATHE

APRON MECHANISM IN LATHE Apron Mechanism: Apron is attached to the carriage and hangs over the front side of the lathe bed. It is useful in providing power and hand feed to both carriage and cross-slide. It is also used to provide power feed to the carriage during thread cutting through two half nuts. The construction of apron is shown in Fig. Fig - Apron Mechanism Construction Power is transmitted from the spindle to the lead screw and feed rod through the spindle gear and tumbler gear arrangement. A worm is mounted on the feed rod by a sliding key. The worm meshes with a worm gear on whose axis another gear G1 is attached. Gear G1 is attached to a small gear G2 by a bracket as shown in the diagram. Gear G4 is positioned to be in mesh with the rack gear always. Another gear G3 is mounted on the same axis of gear G4. The carriage hand wheel meant for longitudinal feed is attached to the gear G5 on the same axis. The gears G3 and G5 are always in mesh. The gear G...

DOM MANUAL / B-TECH / MECHANICAL / KUK - TO FIND THE SPEED AND TORQUE OF DIFFERENT GEARS IN AN EPICYCLIC GEAR TRAIN.

OBJECTIVE: TO FIND THE SPEED AND TORQUE OF DIFFERENT GEARS IN AN EPICYCLIC GEAR TRAIN. SPECIFICATIONS : 1.       GEAR TRAIN : SUN GEAR : 14 TEETH 2.       PLANT GEAR: 21 TEETH (2 NOS.) 3.       INTERNAL GEAR WITH : 56 TEETH TORQUE MEASUREMENT ·          INPUT TORQUE – MOTOR CURRENT CALIBRATED FOR MOTOR TORQUE. ·          PLANT CARRIER - PULLEY OF 50 MM DIA AND SPRING BALANCE. ·          INTERNAL GEAR - PULLEY, 120 MM DIA AND SPRING BALANCES. Ø   BOTH PULLEYS ARE PROVIDED WITH ROPE OF 12 Ø   MM DIA Ø   DRIVE MOTOR - 1HP DC MOTOR RPM MOTOR OPERATING ON 220 VOLTS Ø   50 HZ SUPLLY, DRIVING THE SUN GEAR. CURRENT(AMPS) TORQUE 1.00 0.5 1.20 1.5 1.40 2.5 ...

Boiler Mounting - Water Level Indicator

WATER LEVEL INDICATOR Function:   It is indicates the water level inside the boiler to an observer. Working:  The water of the boiler comes into the glass tube through the lower tube and the steam through the upper tube. The water then stands in the glass tube at the same level as in the boiler. Two cocks are used to control the passage of between the boiler and the glass tube while the third cock is in used to discharge some of the water from inside the boiler to see whether the gauge is in proper order or not. The glass tube is protected by means of a cover, made of specially toughened glass, which will prevent any accident that may happen due to breaking of glass tube. It is used for ordinary boilers. Image - Water Level Indicator Figure - Water Level Indicator